Introduction: In 2024, the
gross margin of PVC powder using outsourced calcium carbide has been negative
for most of the time. However, since most PVC powder units are matched with caustic
soda units, the profitability from caustic soda production has offset the
losses from producing PVC powder. Thus, the integrated profit of chlor-alkali producers
remained positive, supporting a YoY increase in the PVC industrial operating
rate.
![](//img.sciimg.com/images/0/202411/202411211342289675.png)
From the
chart above, it is evident that integrated profits from producing caustic soda
and PVC maintained positive during most of 2024, with margins exceeding those
of 2023. Particularly from mid-October onwards, as caustic soda prices rose,
integrated margins further improved. As of November 14, the caustic soda/PVC
integrated margin in the Shandong region reached RMB 791/mt, up RMB 412/mt from
early October (RMB 379/mt). This margin growth was primarily driven by rising
caustic soda prices, while PVC prices were on a downward trajectory. The
decline in PVC prices can be attributed to shifting market sentiment and weak
seasonal demand. At the end of September, China’s loose fiscal policies spurred
optimism sentiments, leading to a rally in PVC futures. However, due to
lackluster downstream demand during the peak season and reluctance to follow
the price surge, downstream enterprises mainly consumed previously purchased low-priced
feedstock inventory. As a result, PVC spot prices began to decline sharply
after the National Day holiday.
![](//img.sciimg.com/images/0/202411/202411211342294223.png)
As the
caustic soda/PVC integrated margin improved YoY, the PVC industrial operating
rate remained relatively high. From January to October, the average operating
rate of the PVC industry was 76.26%, up 0.67 percentage points YoY.
From May
to June 2024, the PVC powder industrial operating rate was higher compared to
the same period in 2023. This increase was primarily due to improved integrated
margins, driven by PVC price hikes. These price increases stemmed from
unexpectedly strong macroeconomic easing policies, including the issuance of
ultra-long special treasury bonds, reductions in provident fund loan rates, the
removal of lower limits on mortgage rates, lower down payment requirements, and
government initiatives to purchase unsold properties. These measures boosted
macro sentiments and strengthened real estate-related commodities. As of May
29, the monthly average price of China’s calcium carbide-based SG-5 was RMB
5,886/mt, up RMB 268/mt or 4.77% from the previous month. From May to June
2023, the integrated profit was in deficit, so the PVC powder industrial operating
rate moved down gradually.
In
summary, with the PVC market facing a pronounced supply-demand imbalance, it is
unlikely that profits from producing PVC powder will turn positive in the near
term. The strategy of offsetting PVC losses with gains from caustic soda will
likely persist. This dynamic highlights the strong positive correlation between
caustic soda/PVC integrated margins and PVC industry operating rates.